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Great Wall Panels Roll Forming Machine for 1.2mm Galvanized Steel with 15m/min Production Speed and 49 Forming Stations

Great Wall Panels Roll Forming Machine for 1.2mm Galvanized Steel with 15m/min Production Speed and 49 Forming Stations

MOQ: 1 conjunto
Preço: Based on customization.
Embalagem padrão: Embalagem industrial de película de plástico, fixada com arame de aço.
Período de entrega: 30 dias
método de pagamento: L/C,T/T
Capacidade de abastecimento: 30 conjuntos por mês
Informações pormenorizadas
Lugar de origem
China
Marca
METALIGN
Certificação
CE,ISO,etc
Número do modelo
GW
Nome do produto:
Máquina de moldagem de grandes painéis de parede com coleta de resíduos de borda
Palavras-chave:
Máquina de formação de rolos de painéis da Grande Muralha/máquina de formação de painéis de portas/m
Perfil:
A Grande Muralha
Tipo de material:
Aço galvanizado
Espessura do material:
1,2 mm
Velocidade de produção:
15m/min
Potência do motor principal:
7,5 kW
Estações Formadoras:
49
Sistema de condução:
Corrente
Estrutura do Quadro:
Painel de parede
Diâmetro do eixo:
70 mm
Condição da máquina:
Novo em folha
Material do eixo:
#45 aço apagado a 55-60°C
Material do rolo:
Aço de alta qualidade # 45, superfície com cromo duro
Língua da exposição:
Inglês/Espanhol/Russo/Francês, etc., personalizável
tampa de segurança:
Rede/Cercado, opcional.
Técnica de controlo:
PLC + tela sensível ao toque
Prazo de entrega:
30 dias
Tolerância de corte:
± 1 mm
Descrição do produto
1. Production Line Overview

The Great Wall panel roll forming machine is specifically designed for the continuous production of decorative and structural metal wall cladding panels with a distinctive ribbed profile. Widely used in modern architectural facades, this profile combines aesthetic appeal with enhanced rigidity.

This production line integrates decoiling, guiding, roll forming, and hydraulic cutting into a fully automated system. It is suitable for processing materials such as galvanized steel, pre-painted steel (PPGI), and aluminum coils. With a stable forming process and precise profile shaping, the machine ensures consistent panel geometry and high surface quality.

Equipped with a PLC control system, operators can easily adjust production parameters, including panel length and cutting accuracy. The line supports medium to high-speed production, making it ideal for manufacturers targeting large-scale building projects while maintaining flexibility for different panel designs.

2. Profile Description

The Great Wall panel is typically made from 0.3-1.2mm galvanized steel and is used for door panels and wall cladding in construction and industrial applications. The panels are produced using a cold roll forming machine, equipped with edge waste collection systems to maintain production efficiency and clean edges.

Profile shape Great Wall panel
Material type Galvanized steel
Material thickness 1.2mm
3. Production Process
  1. 5T Decoiler
  2. Guiding & Feeding
  3. Roll Former
  4. Edge Waste Collection
  5. Hydraulic Cutting
  6. Out Table

The process begins with the 5T manual decoiler feeding the steel coil. The material is guided and passed through the roll former to create the panel shape. Edge waste collection ensures clean edges, and hydraulic cutting provides precise lengths, with panels collected on the out table.

4. Technical Parameters
Decoiler Power type Manual
Weight capacity 5 Ton
Function The 5T manual decoiler unwinds the steel coil, ensuring smooth and continuous feeding into the production line.
Benefits Manual operation is simple and cost-effective for smaller production volumes.


Electric or hydraulic options provide smooth and efficient coil feeding for larger-scale operations, reducing manual labor.


Supports up to 5 tons of steel, reducing downtime for coil changes and ensuring continuous production flow.
Guiding unit Function The guiding unit ensures that the steel coil enters the roll forming machine in perfect alignment, preventing misalignment and feeding errors.
Design Adjustable guiding rollers accommodate varying material widths, ensuring accurate feeding.

Sturdy structure handles high tension and heavy-duty steel coils, providing smooth operation.


Precise alignment improves the overall forming quality, ensuring consistency in the produced panels.
Roll former Speed 15m/min
Main power 7.5Kw
No. of stations 49
Driving system Chain
Frame structure Wall-panel
Shaft diameter 70mm
Shaft material #45 steel quenched 58-62℃
Roller material High grade #45 steel , surface with hard chrome
Function The roll forming machine shapes the steel coil into Great Wall panel profiles using a series of forming rollers.
Equipment color Normally blue, customizable
Safety cover Mesh/Enclosed, optional.
Edge waste collection Function The edge waste collection system collects and manages the waste material produced during the forming process, keeping the production environment clean.

Benefits Prevents waste build-up, ensuring smooth material flow and reducing contamination.


Minimizes waste: Efficiently collects the edge material for recycling, reducing overall material costs.


Maintains cleanliness of the work area, improving safety and operational efficiency.
Cutting unit Power type Hydraulic
Continuity The roll former stops when cutting.
Cutting blade material Cr12Mov, quenching 58-62℃
Tolerance ±1mm
Control technique Type Floor-standing electric control box
PLC Customized
Inverter Yaskawa
Frequency changer Yaskawa
Encoder Yaskawa/OMRON
Touch screen MCGS
Electrical parts Shneider
Display language English/Spanish/Russian/French,etc, customizable
Out table Type With no power rollers, manual.
Function The non-powered out table collects the finished Great Wall panels after they are cut, providing a stable and organized surface for handling.
Benefits No power consumption, making it a cost-effective solution while ensuring stable panel support.
Efficient handling: Finished panels can be safely and easily stacked, ready for further processing or packaging.
Reduces manual labor, as workers can easily organize and handle the finished products without additional machinery.
5. Production Line Components
Component Quantity
Decoiler 1 set
Guiding unit 1 set
Main machine-Roll former 1 set
Hydraulic cutter 1 set
Hydraulic station 1 set
PLC control cabinet 1 set
Manual out table 2 sets
Container size for reference:2*40GP
6. Key Advantages
  • Edge waste collection system – Reduces material waste and keeps production clean and efficient.
  • Customizable panel size – Can produce customized Great Wall panels for diverse applications.
  • Precise hydraulic cutting – Ensures accurate length cutting without burrs or waste.
  • High production speed – Optimized for fast, continuous operation, maximizing output and minimizing downtime.
  • Cost-efficient – Reduces waste and maximizes material use for improved ROI.
7. Customization Options
  • Profile Dimensions & Thickness: Customizable for Great Wall panels with thicknesses ranging from 0.3mm to 1.2mm, depending on application needs.
  • Production Plan & Component Brands: Tailored production plans, using high-quality components from trusted brands to ensure performance and durability.
  • Machine Color, Control Panel Language, Voltage: Custom machine color, multi-language control screens, and adjustable voltage for different regions.
  • Custom Production Based on Drawings: We can manufacture machines based on your technical drawings, ensuring precision in production and meeting specific requirements.
  • Optional Features: Additional features like automatic feeding systems or edge trimming options for more efficiency and flexibility.
produtos
Detalhes dos produtos
Great Wall Panels Roll Forming Machine for 1.2mm Galvanized Steel with 15m/min Production Speed and 49 Forming Stations
MOQ: 1 conjunto
Preço: Based on customization.
Embalagem padrão: Embalagem industrial de película de plástico, fixada com arame de aço.
Período de entrega: 30 dias
método de pagamento: L/C,T/T
Capacidade de abastecimento: 30 conjuntos por mês
Informações pormenorizadas
Lugar de origem
China
Marca
METALIGN
Certificação
CE,ISO,etc
Número do modelo
GW
Nome do produto:
Máquina de moldagem de grandes painéis de parede com coleta de resíduos de borda
Palavras-chave:
Máquina de formação de rolos de painéis da Grande Muralha/máquina de formação de painéis de portas/m
Perfil:
A Grande Muralha
Tipo de material:
Aço galvanizado
Espessura do material:
1,2 mm
Velocidade de produção:
15m/min
Potência do motor principal:
7,5 kW
Estações Formadoras:
49
Sistema de condução:
Corrente
Estrutura do Quadro:
Painel de parede
Diâmetro do eixo:
70 mm
Condição da máquina:
Novo em folha
Material do eixo:
#45 aço apagado a 55-60°C
Material do rolo:
Aço de alta qualidade # 45, superfície com cromo duro
Língua da exposição:
Inglês/Espanhol/Russo/Francês, etc., personalizável
tampa de segurança:
Rede/Cercado, opcional.
Técnica de controlo:
PLC + tela sensível ao toque
Prazo de entrega:
30 dias
Tolerância de corte:
± 1 mm
Quantidade de ordem mínima:
1 conjunto
Preço:
Based on customization.
Detalhes da embalagem:
Embalagem industrial de película de plástico, fixada com arame de aço.
Tempo de entrega:
30 dias
Termos de pagamento:
L/C,T/T
Habilidade da fonte:
30 conjuntos por mês
Descrição do produto
1. Production Line Overview

The Great Wall panel roll forming machine is specifically designed for the continuous production of decorative and structural metal wall cladding panels with a distinctive ribbed profile. Widely used in modern architectural facades, this profile combines aesthetic appeal with enhanced rigidity.

This production line integrates decoiling, guiding, roll forming, and hydraulic cutting into a fully automated system. It is suitable for processing materials such as galvanized steel, pre-painted steel (PPGI), and aluminum coils. With a stable forming process and precise profile shaping, the machine ensures consistent panel geometry and high surface quality.

Equipped with a PLC control system, operators can easily adjust production parameters, including panel length and cutting accuracy. The line supports medium to high-speed production, making it ideal for manufacturers targeting large-scale building projects while maintaining flexibility for different panel designs.

2. Profile Description

The Great Wall panel is typically made from 0.3-1.2mm galvanized steel and is used for door panels and wall cladding in construction and industrial applications. The panels are produced using a cold roll forming machine, equipped with edge waste collection systems to maintain production efficiency and clean edges.

Profile shape Great Wall panel
Material type Galvanized steel
Material thickness 1.2mm
3. Production Process
  1. 5T Decoiler
  2. Guiding & Feeding
  3. Roll Former
  4. Edge Waste Collection
  5. Hydraulic Cutting
  6. Out Table

The process begins with the 5T manual decoiler feeding the steel coil. The material is guided and passed through the roll former to create the panel shape. Edge waste collection ensures clean edges, and hydraulic cutting provides precise lengths, with panels collected on the out table.

4. Technical Parameters
Decoiler Power type Manual
Weight capacity 5 Ton
Function The 5T manual decoiler unwinds the steel coil, ensuring smooth and continuous feeding into the production line.
Benefits Manual operation is simple and cost-effective for smaller production volumes.


Electric or hydraulic options provide smooth and efficient coil feeding for larger-scale operations, reducing manual labor.


Supports up to 5 tons of steel, reducing downtime for coil changes and ensuring continuous production flow.
Guiding unit Function The guiding unit ensures that the steel coil enters the roll forming machine in perfect alignment, preventing misalignment and feeding errors.
Design Adjustable guiding rollers accommodate varying material widths, ensuring accurate feeding.

Sturdy structure handles high tension and heavy-duty steel coils, providing smooth operation.


Precise alignment improves the overall forming quality, ensuring consistency in the produced panels.
Roll former Speed 15m/min
Main power 7.5Kw
No. of stations 49
Driving system Chain
Frame structure Wall-panel
Shaft diameter 70mm
Shaft material #45 steel quenched 58-62℃
Roller material High grade #45 steel , surface with hard chrome
Function The roll forming machine shapes the steel coil into Great Wall panel profiles using a series of forming rollers.
Equipment color Normally blue, customizable
Safety cover Mesh/Enclosed, optional.
Edge waste collection Function The edge waste collection system collects and manages the waste material produced during the forming process, keeping the production environment clean.

Benefits Prevents waste build-up, ensuring smooth material flow and reducing contamination.


Minimizes waste: Efficiently collects the edge material for recycling, reducing overall material costs.


Maintains cleanliness of the work area, improving safety and operational efficiency.
Cutting unit Power type Hydraulic
Continuity The roll former stops when cutting.
Cutting blade material Cr12Mov, quenching 58-62℃
Tolerance ±1mm
Control technique Type Floor-standing electric control box
PLC Customized
Inverter Yaskawa
Frequency changer Yaskawa
Encoder Yaskawa/OMRON
Touch screen MCGS
Electrical parts Shneider
Display language English/Spanish/Russian/French,etc, customizable
Out table Type With no power rollers, manual.
Function The non-powered out table collects the finished Great Wall panels after they are cut, providing a stable and organized surface for handling.
Benefits No power consumption, making it a cost-effective solution while ensuring stable panel support.
Efficient handling: Finished panels can be safely and easily stacked, ready for further processing or packaging.
Reduces manual labor, as workers can easily organize and handle the finished products without additional machinery.
5. Production Line Components
Component Quantity
Decoiler 1 set
Guiding unit 1 set
Main machine-Roll former 1 set
Hydraulic cutter 1 set
Hydraulic station 1 set
PLC control cabinet 1 set
Manual out table 2 sets
Container size for reference:2*40GP
6. Key Advantages
  • Edge waste collection system – Reduces material waste and keeps production clean and efficient.
  • Customizable panel size – Can produce customized Great Wall panels for diverse applications.
  • Precise hydraulic cutting – Ensures accurate length cutting without burrs or waste.
  • High production speed – Optimized for fast, continuous operation, maximizing output and minimizing downtime.
  • Cost-efficient – Reduces waste and maximizes material use for improved ROI.
7. Customization Options
  • Profile Dimensions & Thickness: Customizable for Great Wall panels with thicknesses ranging from 0.3mm to 1.2mm, depending on application needs.
  • Production Plan & Component Brands: Tailored production plans, using high-quality components from trusted brands to ensure performance and durability.
  • Machine Color, Control Panel Language, Voltage: Custom machine color, multi-language control screens, and adjustable voltage for different regions.
  • Custom Production Based on Drawings: We can manufacture machines based on your technical drawings, ensuring precision in production and meeting specific requirements.
  • Optional Features: Additional features like automatic feeding systems or edge trimming options for more efficiency and flexibility.